Author: edoardo

Automating Cut Parts Unloading to Make the Laser Process More Efficient

In the laser cutting of sheet metal process, producing the part does not represent the end of the cycle. After cutting, the components must be removed from the machine, separated from the residual material and transferred to the next stages of processing.

Cut parts unloading can therefore become an important activity within the production area, especially when handling high production volumes, numerous components or large sheet metal.

Automating this stage makes it possible to reduce manual operations and connect laser cutting more efficiently to subsequent activities, such as separation, sorting, handling and component processing.

What Is Cut Parts Unloading?

Cut parts unloading includes all the operations required to remove the components produced by the cutting process from the laser machine and transfer them to the next stage.

At the end of the cycle, the work surface may contain numerous parts of different shapes and sizes, together with the residual sheet metal grid.

This material can be handled manually or through automated systems designed to facilitate component picking, separation and handling.

Why Automate Cut Parts Unloading?

Manual unloading can take time and involve operators in repetitive activities, especially when the machine operates continuously and produces numerous components.

Automation makes this stage more organized and reduces the time required to transfer parts from the machine to the next stage.

The main benefits may include:

• reduced manual operations;
• reduced unloading times;
• greater production process continuity;
• more organized component handling;
• less manual handling of parts and material;
• the possibility of connecting unloading systems to sorting systems.

The result is a process in which the stage following cutting is organized consistently with the level of automation of the laser cutting machine.

How Does Automatic Cut Parts Unloading Work?

Operation depends on the system configuration and the type of components being produced.

In general, the system can pick the parts from the work area, separate them from the residual sheet metal and transfer them to a dedicated area for collection or subsequent processing.

The process may include several operations:

• identification and picking of components;
• separation of parts from the processed sheet metal;
• component transfer;
• organization of parts according to production requirements;
• transfer to the next stage.

The configuration is defined according to the characteristics of the production process, the materials and the required level of automation.

Unloading and Picking of Cut Parts

Unloading is closely connected to the stage of automatic picking of cut parts.

Picking allows the components to be removed from the cutting area and transferred to the next stage without necessarily requiring manual intervention.

To learn more about this aspect, you can explore BEMATIK’s solution dedicated to automatic picking of cut parts.

Unloading and picking can therefore be considered as parts of the same material handling flow after laser cutting.

Cut Parts Unloading and Pallet Management

The unloading process can be integrated with the automatic pallet system used by the laser cutting machine.

At the end of the cycle, the pallet containing the processed sheet metal can be transferred to the area dedicated to unloading and component handling.

This makes it possible to connect pallet handling with picking and separation operations, avoiding the need for the operator to manually transfer material between the different stages.

Automatic pallet handling can therefore help create a more continuous flow between the laser cutting machine and unloading systems.

Unloading and Component Separation

One of the main challenges in handling cut parts is separating them from the residual sheet metal.

Depending on the geometry of the components and the nesting configuration, parts may be distributed across the work surface in very different ways.

An automatic system must therefore be designed to correctly handle different shapes, sizes and quantities of components.

Automated separation can reduce manual operations and prepare the parts for subsequent handling or processing stages.

Cut Parts Unloading and Sorting

After being picked from the machine, components may need to be separated and organized according to the order, product code or subsequent processing operation.

In this case, unloading can be connected to an automatic sorting system.

Sorting makes it possible to turn unloading into a more structured process, in which parts are not simply removed from the machine but are also organized according to production requirements.

This integration is particularly useful in production environments characterized by numerous product codes and a high variety of components.

Automating Unloading in High-Mix Production

When a laser cutting machine produces different components simultaneously, manual unloading can become complex.

Each cycle may generate numerous parts intended for different orders or processing operations.

An automated system can help manage this variety by organizing the material according to the information associated with the production process.

In this way, unloading is not considered simply as a physical operation, but as an integrated stage in the overall management of the components.

Automatic Unloading and Production Continuity

A laser cutting machine can achieve high cutting speeds, but the overall efficiency of the process also depends on the activities taking place before and after processing.

If unloading the parts requires long periods of time or frequent manual intervention, the process may experience slowdowns and interruptions.

Automating unloading helps reduce these issues and maintain a smoother connection between the cutting cycle and subsequent stages.

The system can therefore help make better use of the production capacity of the laser cutting machine.

Unloading and Material Handling

Once removed from the machine, the parts must be transferred to a collection area or to a new processing stage.

Material handling can be integrated with the unloading system to create a defined flow within the production area.

This allows components to be transferred automatically without requiring continuous manual movement.

The design of these routes must take into account the layout of the system, the dimensions of the components and the areas available for collection.

Cut Parts Unloading and Storage

In a more highly automated process, the material produced by cutting can also be directed to specific areas for handling or storage.

This makes it possible to better organize components awaiting subsequent processing and reduce material accumulation near the laser cutting machine.

Unloading can therefore be connected to a broader system for material handling and organization.

When Is It Worth Automating Unloading?

Automating unloading can be particularly beneficial when production involves high volumes of parts or when the variety of components makes manual handling complex.

It can also be useful when:

• the laser cutting machine operates for many consecutive hours;
• numerous parts are produced during each cycle;
• components have significant dimensions or weight;
• there are frequent order changes;
• automatic part separation is required;
• there is a need to integrate cutting with a sorting system.

The solution must nevertheless be sized according to the actual characteristics of the production process.

How to Choose a System for Cut Parts Unloading?

The choice of system depends on several factors related to the production process and the laser cutting machine.

It is important to consider:

• part dimensions and weight;
• number of components produced per cycle;
• materials being processed;
• frequency of cutting cycles;
• variety of geometries;
• separation and sorting requirements;
• space available for collecting parts;
• any existing automatic material handling systems.

A complete analysis makes it possible to identify the most suitable solution and integrate it correctly with the other technologies already present in the production area.

Integrating Unloading into an Existing System

Automating unloading does not necessarily require replacing the entire system.

Depending on the existing configuration, it is possible to design systems that integrate with the laser cutting machine, the automatic pallet and the solutions already in place for material handling.

This makes it possible to develop automation progressively, focusing on the stages that generate the greatest amount of manual work.

From Laser Cutting to Automatic Component Management

Unloading therefore represents a connection point between the cutting process and the management of the produced components.

An automated configuration can connect:

• sheet metal storage;
• laser cutting machine loading;
• cutting;
• pallet management;
• cut parts unloading;
• picking and separation;
• sorting;
• handling towards subsequent processing operations.

When these stages are designed as parts of a single process, it is possible to reduce interruptions and improve overall material management.

BEMATIK’s Experience in Unloading Automation

BEMATIK develops solutions for automating processes related to sheet metal processing, from material handling to the management of cut parts.

The solutions can be integrated with laser cutting machines, material handling systems, automatic pallets, storage systems and technologies dedicated to sorting.

The goal is to design a flow in which each stage is coordinated with the following ones, reducing manual operations and improving production process continuity.

Unloading Designed Around the Production Process

There is no single unloading system suitable for every production process.

The quantity and dimensions of the parts, materials being processed, cycle frequency, pallet characteristics and desired level of automation directly influence the solution.

For this reason, unloading must be designed by considering the process as a whole rather than as a single isolated operation.

When properly integrated with the laser cutting machine, pallet, handling and sorting systems, unloading can become an important part of a more automated and efficient production process.

Discover BEMATIK’s solutions for automating the handling and management of cut parts and explore how to automate component unloading in your sheet metal processing process.

Automating pallet management in the laser cutting process for sheet metal

In the processing of sheet metal with laser technology, automation does not only concern the cutting machine. Material and pallet management can also be automated to create a more continuous, organized and efficient production flow.

Laser pallet automation makes it possible to coordinate pallet handling with the different stages of production, from sheet metal retrieval to cutting and management of the processed material.

In an automated production line, the pallet can therefore become a connecting element between storage, the laser cutting machine, unloading and systems dedicated to cut parts management.

What is laser pallet automation?

The term laser pallet automation refers to a set of solutions that make it possible to automatically manage the pallets used in the laser cutting process for sheet metal.

Automation can cover pallet transfer to the machine, material positioning, pallet management at the end of the cutting cycle and connection with subsequent unloading and handling operations.

The level of automation can vary depending on the production line configuration, available space and production requirements.

Why automate pallets in laser processing?

In production environments characterized by high volumes or frequent material changes, pallet handling can require a significant amount of time and manual work.

Automating this stage makes it possible to streamline sheet metal transfer and better coordinate the activities that take place before and after cutting.

The main benefits can include:

• reduced manual handling;
• reduced material transfer times;
• greater production continuity;
• better organization of full and empty pallets;
• greater integration between the laser cutting machine and handling systems;
• better use of production area space.

How does a laser pallet automation system work?

Operation depends on the level of automation required, but the process can be organized through a coordinated sequence of operations.

A possible flow includes:

• retrieving sheet metal from the storage system;
• positioning the material on the pallet;
• transferring the pallet to the laser cutting machine;
• performing the cutting cycle;
• removing the pallet with the processed sheet metal;
• transferring it to the unloading area;
• picking and handling the cut parts;
• returning the pallet or making it available for the next cycle.

The sequence can be configured differently depending on the characteristics of the production line and the company’s production flow.

Pallet automation and laser cutting machines

The connection between the pallet and the laser cutting machine is one of the central elements of the process.

The system must allow the material to be transferred to the correct position and the pallet to be managed in coordination with the processing cycle.

In this way, the laser cutting machine can operate within a flow in which handling operations do not continuously depend on operator intervention.

Automation can therefore help make better use of the machine’s production potential, especially when cutting cycles are frequent.

Automatic management of full and empty pallets

The management of full and empty pallets is an important aspect of automation.

A full pallet can contain the sheet metal to be cut or material that has already been processed, while an empty pallet must be available for the next cycle.

An automated system can organize these movements according to the requirements of the machine and the different areas of the production department.

Proper pallet management helps reduce waiting times and keep material flow more organized.

Pallet automation and sheet metal storage

The greatest benefits can be achieved when pallet automation is also connected to the sheet metal storage system.

In this case, the material can be automatically retrieved from the storage system and transferred to the laser cutting machine along an organized route.

Management can be integrated with automatic sheet metal storage systems, reducing manual movements and improving the management of material stocks.

From storage to laser cutting

In an automated configuration, the material flow can be managed as a single process.

The sheet metal is retrieved from the storage system, transferred to the machine and positioned for cutting. Once processing is complete, the material can be moved to subsequent operations.

This connection helps reduce interruptions between the different stages and organize the production area according to a more automated approach.

Pallet automation and cut parts unloading

After the laser cycle is completed, material handling continues with the unloading of cut parts.

The pallet can be transferred to a system dedicated to picking and separating components, preventing the material from having to be manually moved between the machine and the next stage.

To automate this stage, the pallet system can be integrated with solutions for automatic picking of cut parts.

In this way, the pallet becomes part of a process that includes not only sheet metal transport, but also material management after cutting.

Pallet automation and sorting

When production includes numerous different components, it may be necessary after cutting to separate the parts and organize them according to the order or the next processing stage.

Pallet automation can be connected to an automatic sorting system to create a coordinated flow between the laser cutting machine, material handling and component management.

Combining these technologies makes it possible to reduce manual activities and manage the produced material in a more structured way.

Pallet automation and production continuity

One of the main objectives of automation is to reduce the time during which the machine is not productive due to handling operations.

When pallet transfer is coordinated with the laser cycle, loading, cutting and unloading operations can be organized in a more continuous way.

This can help make better use of the production capacity of the system and reduce waiting times between one cycle and the next.

Pallet automation for high-mix production

Production environments characterized by numerous orders, different materials and frequent changes in processing can particularly benefit from automation.

Automated management makes it easier to coordinate material transfer and organize pallets according to production requirements.

This approach is particularly useful when the production department has to manage numerous orders and different sheet metal formats at the same time.

Space and route management

Pallet automation must also be designed by taking the layout of the production area into account.

Pallet routes must be planned to efficiently connect storage areas, the laser cutting machine and areas dedicated to subsequent processing operations.

Proper design makes it possible to reduce unnecessary movements and make better use of available space.

This aspect is particularly important in production lines where space is limited or machines are distributed across multiple areas.

When is it worth automating pallet management?

Automation can be particularly interesting when production requires frequent sheet metal handling or when manual pallet management limits process continuity.

It can be especially useful in the presence of:

• high production volumes;
• numerous laser cutting cycles;
• frequent material changes;
• large or heavy pallets;
• automatic storage systems;
• the need to also automate cut parts unloading.

The choice should nevertheless be evaluated based on the actual characteristics of the production line and its production objectives.

How to design a laser pallet automation system?

Design should start with an analysis of the entire process rather than focusing only on the laser cutting machine.

It is necessary to evaluate:

• sheet metal dimensions and characteristics;
• pallet weight and dimensions;
• number of production cycles;
• processing times;
• quantity of material to be handled;
• available space;
• presence of automatic storage systems;
• need for cut parts unloading and sorting;
• possibility of integrating the system with existing production lines.

This analysis makes it possible to define the most suitable level of automation and design a system that is genuinely consistent with the production process.

Integrating pallet automation into an existing production line

It is not always necessary to design a completely new production line to introduce pallet automation.

In many cases, it is possible to develop a solution that integrates with the machines and systems already present in the production area.

Integration can involve the laser cutting machine, storage systems, handling lines and solutions for cut parts management.

In this way, automation can be developed progressively, starting with the operations that have the greatest impact on productivity.

A system designed around production requirements

Every sheet metal processing process has different characteristics. For this reason, pallet automation must be designed according to the materials, production volumes, layout and company objectives.

A properly sized system must integrate with existing machines and manage material flow without creating new issues within the production process.

The goal is to achieve a balanced system in which each stage contributes to overall process continuity.

BEMATIK’s experience in sheet metal automation

BEMATIK develops solutions for sheet metal processing automation, integrating systems dedicated to loading, handling, storage and cut parts management.

Automation can be designed to connect the different stages of the process and reduce manual operations that can slow down production.

From pallet management and sheet metal handling to unloading and component sorting, each element can be integrated into a coordinated system.

From pallet automation to laser process automation

Laser pallet automation is therefore one part of a broader project for sheet metal processing automation.

When storage, loading, cutting, handling, unloading and sorting are connected, material can be managed through a more continuous and organized flow.

Automating the pallet therefore means not only handling material automatically, but also creating the conditions to connect the different stages of the production process.

Discover BEMATIK solutions for the automation of sheet metal processing and cut parts management and explore how to integrate pallet automation into your laser cutting process.

How to automate pallet handling in sheet metal processing

In industrial sheet metal processing, material handling is an important stage for ensuring production continuity, efficiency and organization.

When sheet metal is processed using laser machines and automated systems, pallet management must also be coordinated with the rest of the production line. Manually moving full and empty pallets can require time, use valuable resources and make material flow more complex.

Automatic pallet handling for sheet metal makes it possible to connect the different areas of the production department and manage material transfer more efficiently between storage, processing and operations following the cutting process.

What is automatic pallet handling for sheet metal?

Automatic pallet handling consists of the systems used to transfer pallets containing sheet metal or processed material between the different areas of a production line without necessarily requiring manual intervention by the operator.

The pallet can be moved towards the laser cutting machine, transferred after processing has been completed or directed to a specific storage or unloading area.

The system is designed according to the layout of the production area, the dimensions and weight of the material and the company’s production requirements.

Why automate pallet handling?

Pallet handling can become a significant activity in a production area that manages large quantities of sheet metal.

Automation makes it possible to organize this flow more efficiently and reduce manual activities related to material transfer.

The main benefits include:

• reduced time spent on material handling;
• less need for manual intervention;
• greater production continuity;
• more organized material management;
• better use of available space;
• the possibility of connecting multiple stages of the production process.

The goal is not simply to move a pallet automatically, but to create a more efficient and coordinated material flow.

Full and empty pallet handling

One of the main aspects to consider is the management of full and empty pallets.

During the production process, a pallet can be used to transport sheet metal to the machine, support the material during processing or transfer the processed sheet metal to the next stage.

At the same time, empty pallets must be available for subsequent cycles and can be directed to specific waiting or storage areas.

An automatic system can coordinate these movements according to the production logic of the production line, avoiding unnecessary transfers and reducing manual handling.

Pallet handling and laser cutting machines

Pallet handling is particularly important in production areas that use machines for laser cutting of sheet metal.

The pallet can act as a link between the material feeding system and the laser cutting machine.

An automated configuration can manage pallet transfer to the working area, sheet metal positioning and material removal at the end of the cycle.

In this way, the laser cutting machine is not considered an isolated element, but part of a system in which material is automatically handled before and after cutting.

From storage to the machine: the material flow

In an automated production line, pallet handling can start directly from the storage area.

The material can be retrieved from the storage system and transferred to the laser cutting machine along a defined route.

The flow can therefore include:

• retrieving sheet metal from the storage system;
• positioning it on the pallet;
• transferring it to the laser cutting machine;
• processing the sheet metal;
• removing the pallet with the processed material;
• transferring it to the unloading or next processing stage.

Connecting these stages makes it possible to reduce handling times and better organize material movement within the production area.

Pallet handling after laser cutting

Handling does not end when the cutting cycle is completed.

Once processing is complete, the pallet may contain the processed sheet metal and the cut parts, which must be transferred to the next stage.

Depending on the production line configuration, the pallet can be directed to an unloading area, an automatic picking system or a sorting system.

This makes it possible to connect pallet handling with subsequent component management operations, avoiding the need to manually transfer material from one area to another.

Pallet handling and cut parts unloading

The unloading stage is an important step in completing the processing flow.

When pallet handling is integrated with a system for automatic cut parts picking, the material can be transferred to the component separation and management stage without interrupting the process.

The pallet therefore becomes a connecting element between the laser cutting machine and the systems dedicated to managing the produced components.

Pallet handling and sorting

In production environments characterized by numerous different components, it may be necessary after cutting to separate and organize the parts according to the order, part number or next production stage.

Automatic pallet handling can be integrated with an automatic sorting system, creating a continuous flow from the laser cutting machine to component management.

This type of integration can be particularly useful when the goal is to automate not only sheet metal transport, but the entire material flow within the production area.

Automatic handling and space management

Automating pallet handling also makes it possible to organize available space more efficiently.

Pallet routes can be defined according to the production line layout, storage areas and machine positions.

Proper system design makes it possible to reduce unnecessary movements and keep material flows more organized.

This aspect becomes particularly important in production lines where available space is limited and every area needs to be used efficiently.

Handling automation and production continuity

One of the main objectives of automatic handling is to improve process continuity.

When pallet transfer is coordinated with the machines, loading, processing and unloading operations can be organized as part of a more continuous flow.

Reducing waiting times between stages can help make better use of machine production capacity and reduce unproductive time.

When is it worth automating pallet handling?

Automation can be particularly interesting for companies that handle high volumes of sheet metal, numerous processing cycles or frequent transfers between different areas of the production department.

It can also be useful when operators have to dedicate a significant amount of time to manually transferring pallets or when the layout of the production area makes material handling more complex.

The most suitable solution must be assessed by considering production volumes, material dimensions, machine characteristics and available space.

How to design a pallet handling system?

The design of an automatic system should start with an analysis of the production flow.

Before choosing a solution, it is necessary to evaluate:

• dimensions and weight of the pallets and sheet metal;
• number of pallets to be handled;
• frequency of production cycles;
• machine positions;
• available storage areas;
• routes required for material transfer;
• management of full and empty pallets;
• any automatic systems already present in the production area.

These elements make it possible to define a system that is consistent with the layout and the actual production requirements.

Integration with automatic sheet metal storage

Pallet handling can be integrated with systems dedicated to automatic sheet metal storage.

This makes it possible to manage material along a route that includes storage, retrieval, transfer to the machine, processing and handling of the processed material.

The integration between storage and handling further reduces manual intervention and creates a more coordinated system.

Pallet handling in an automated production line

In a complete production line, pallet handling can become part of an automation network connecting different technologies.

The flow can include the sheet metal storage system, loading systems, laser cutting machines, handling systems, unloading and cut parts sorting.

Each element performs a specific function, but the final result depends on the ability to make the different stages communicate and work together.

A solution designed around production requirements

There is no single pallet handling system suitable for every sheet metal processing area.

Production characteristics, material type, pallet dimensions, layout and desired level of automation directly influence the solution to be adopted.

For this reason, system design must consider the process as a whole rather than just the individual transfer operation.

BEMATIK’s experience in sheet metal automation

BEMATIK develops automated systems for sheet metal management and for integrating the different processes connected to laser cutting.

Solutions can include loading, handling, storage, unloading and cut parts management systems, designed according to the characteristics of the production line and its specific requirements.

The goal is to create a flow in which material can be efficiently moved between the different stages, reducing manual operations and improving the organization of the production area.

From pallet handling to process automation

Sheet metal pallet handling is therefore one of the elements that can contribute to building a more automated production process.

When handling is integrated with storage, laser machine loading, unloading and sorting, it is possible to achieve a more continuous and coordinated flow in which material is managed more efficiently from the beginning to the end of the process.

For this reason, automating pallet handling does not simply mean replacing a manual movement with an automated one, but designing material management in a way that is consistent with the entire production process.

Discover BEMATIK solutions for the automation of material and cut parts handling and management and explore how to integrate automatic pallet handling into your sheet metal processing area.

How to automate pallet handling in sheet metal processing with laser technology

In the laser cutting of sheet metal process, material handling is not limited to the cutting stage. The transfer of sheet metal, pallet handling and unloading of cut parts can also have a significant impact on production continuity and efficiency.

An automatic pallet for a laser cutting machine makes it possible to automate some of these operations, connecting the cutting machine to material handling systems and making the transition between the different stages of the production process more efficient.

Pallet automation can be particularly useful in systems that operate frequently, with diversified production or high volumes of sheet metal to be handled.

What is an automatic pallet for a laser cutting machine?

An automatic pallet for a laser cutting machine is a system designed to support and handle sheet metal during the different stages of the cutting process.

Depending on the system configuration, the pallet can be moved automatically to bring the material into the cutting area, transfer the processed material or facilitate operations following the cutting process.

The pallet therefore becomes an integral part of a broader automation system, in which material handling is coordinated with the operation of the laser cutting machine.

How does an automatic pallet work?

Operation depends on the system configuration and the level of automation required. In general, the system allows pallet transfer to be managed without requiring manual handling by the operator.

The cycle may include several operations:

• positioning the pallet in the working area;
• loading the sheet metal;
• transferring the material to the laser cutting machine;
• performing the cutting cycle;
• removing the pallet with the processed material;
• transferring it to the next stage of the process.

Automatic management makes it possible to coordinate these operations with the other systems present in the production line, reducing the need for manual intervention.

Automatic pallet and laser cutting of sheet metal

During laser cutting, the sheet metal is positioned on the machine’s working surface and processed according to the production program.

At the end of the cycle, the material does not necessarily have to be handled manually. An automatic pallet system can facilitate the transfer of the processed sheet metal and prepare the machine for the next cycle.

This makes it possible to separate cutting activities from material handling operations more efficiently, creating a more continuous production flow.

Which operations can be automated?

An automatic system can intervene at different stages of material handling. Depending on the production line, automation can cover pallet transfer, connection with the laser machine loading system and material handling after cutting.

The level of automation can therefore be designed according to the characteristics of the production process, the available space and the machines already present in the production area.

What are the benefits of an automatic pallet?

Integrating an automatic pallet into a cutting line can offer several organizational and production benefits.

Reduced manual operations

Automated handling reduces the number of operations that operators have to perform manually, allowing resources to be allocated to higher-value activities.

Greater production continuity

When material handling is integrated with the laser cutting machine, the transition between one stage and another can be faster and more organized.

This helps reduce unproductive time and maintain a more consistent production rate.

More organized handling

Automatic pallet management makes it possible to define a precise flow for transferring sheet metal and processed material, avoiding unnecessary movements within the production area.

Greater safety

Reducing the manual handling of pallets and heavy materials can help make activities within the production area safer, especially when handling large formats and heavy loads.

Full and empty pallet management

One of the important aspects of laser machine automation concerns the management of full and empty pallets.

The system can be designed to manage the transfer of the pallet containing the processed sheet metal and the subsequent positioning of a pallet available for the next production cycle.

In this way, the machine can become part of an organized flow in which material is moved between different areas without continuously depending on operator intervention.

Automatic pallet and cut parts unloading

After laser cutting, the pallet may contain the processed sheet metal together with the cut parts. The next stage therefore involves handling and unloading the produced material.

This operation can be connected to automatic systems for picking and separating components.

To learn more about automatic picking of cut parts, the pallet can be integrated with solutions specifically designed to handle components after cutting.

In this way, the pallet is not an isolated element, but part of a broader process connecting cutting, handling, unloading and parts management.

Integration with the laser system

One of the main advantages of an automatic pallet is the possibility of integrating it directly with the laser cutting machine and with the other handling systems present in the production line.

The configuration can be designed to coordinate the sheet metal flow from the arrival of the material through processing and into the subsequent stages.

This approach prevents the laser cutting machine from operating in isolation from the rest of the production process, turning it instead into an element connected to a more comprehensive automation system.

Automatic pallet and production area automation

The automatic pallet can be one of the components of a more highly automated sheet metal processing area.

In a more complete configuration, the flow may include:

• sheet metal storage;
• automatic feeding of the laser cutting machine;
• positioning on the pallet;
• laser cutting;
• handling of the processed material;
• unloading and picking of cut parts;
• component separation and sorting;
• material management for subsequent processing operations.

The result is a process in which the different operations are connected and can be managed with a level of automation consistent with production requirements.

When is it worth adopting an automatic pallet?

Using an automatic pallet can be particularly interesting for companies that frequently operate laser cutting machines and need to handle large quantities of sheet metal or production characterized by numerous material changes.

It can also be useful when the goal is to reduce handling times, decrease manual operations or connect the laser cutting machine to other automated systems already present in the production area.

The suitability of the solution depends on the production configuration, volumes, available space and the level of automation the company aims to achieve.

How to choose an automatic pallet system?

The choice of the system should start from the characteristics of the production process and not only from the laser cutting machine on which it will be installed.

The factors to consider include:

• dimensions and weight of the processed sheet metal;
• characteristics of the laser cutting machine;
• frequency of production cycles;
• quantity of material to be handled;
• available space in the production area;
• need to manage full and empty pallets;
• presence of storage and handling systems;
• need to also automate the unloading of cut parts.

A comprehensive assessment makes it possible to design a solution that is genuinely consistent with the production flow.

Integration with other automation systems

The true potential of an automatic pallet becomes clear when it is integrated with the other systems that make up the sheet metal processing process.

It can be connected, for example, to systems for sheet metal storage and automatic storage, to laser machine loading systems and to solutions for managing cut parts.

This makes it possible to create a continuous flow in which material is automatically moved between the different stages of production.

From pallet handling to complete process automation

The automatic pallet can therefore be considered not only as a system for handling sheet metal, but as an element within a broader project for laser process automation.

When handling, loading, cutting, unloading and parts management are designed as components of a single flow, it is possible to achieve greater production continuity and more organized operations.

The most effective solution always depends on the characteristics of the production system and the company’s objectives. For this reason, automation should be designed by considering machines, materials, available space and production flows as a whole.

BEMATIK’s experience in sheet metal automation

BEMATIK designs and manufactures automation systems for sheet metal processing, integrating solutions for loading, handling, storage and cut parts management.

The goal is to create systems coordinated with the characteristics of the production process and the machines present in the production area, automating the operations that can have the greatest impact on process continuity.

From automatic pallets and sheet metal handling to unloading and component sorting, automation can be developed progressively or designed as part of an integrated system.

An automatic pallet designed around the production process

There is no single configuration that is suitable for every company. Sheet metal dimensions, laser cutting machine characteristics, production volumes, available space and production area organization directly influence the most suitable solution.

For this reason, an automatic pallet system should be designed by considering the entire process rather than just the individual handling operation.

When the pallet is correctly integrated with loading, unloading and material management systems, it can become an important element in creating a more automated, continuous and organized laser cutting process.

Discover BEMATIK solutions for the automation of cut parts handling and management and explore how to integrate an automatic pallet into your production process.

Automating pallet replacement in sheet metal processing to improve production continuity

Automatic pallet change is one of the solutions that can increase the level of automation in sheet metal processing systems, particularly in processes that use laser cutting machines.

At the end of the production cycle, the processed material or finished parts must be unloaded and the pallet in use must be replaced to allow production to continue.

When this operation is performed manually, it may require operator intervention and result in machine downtime.

An automatic pallet change system, on the other hand, automates this stage by connecting the laser cutting machine with the subsequent material handling and management operations.

What is automatic pallet change?

Automatic pallet change is a system that automatically replaces the pallet used by the machine during the production process.

In laser cutting machines, the pallet can support the sheet metal during processing and collect the components produced at the end of the cycle.

Once cutting is complete, the system can manage the removal of the full pallet and the insertion of an empty pallet, allowing the machine to resume production.

The goal is to reduce manual operations and create a more continuous connection between cutting, unloading and material handling.

How does an automatic pallet change system work?

The operation depends on the configuration of the system and the type of laser cutting machine, but the process can generally be divided into several stages.

Completion of the cutting cycle

The laser cutting machine completes the programmed processing cycle, producing the components and depositing them on the pallet.

At the end of the cycle, the system identifies the need to proceed with the pallet change.

Removal of the full pallet

The pallet containing the processed sheet metal and cut parts is moved out of the working area.

Automated handling allows the material to be moved away from the machine without necessarily requiring immediate manual intervention.

Insertion of the empty pallet

Once the pallet in use has been removed, the system positions a new pallet ready for the next cycle.

This allows the machine to become available for production again.

Material transfer

The full pallet can then be transferred to an unloading area, a parts handling area or a system dedicated to subsequent material handling.

This stage can be integrated with other automation systems already present in the production area.

Why automate pallet change?

Pallet change can represent an important step in the production flow, especially when the laser cutting machine runs numerous cycles throughout the day.

Every manual intervention required to remove the material and prepare the next cycle can affect production continuity.

Automating this operation allows one of the key stages connecting one production cycle to the next to be optimized directly.

Reduced downtime

One of the main benefits is the ability to reduce the time required to change the pallet.

Automated replacement can be managed as part of the production cycle, limiting interruptions associated with manual operations.

Reduced manual operations

The system reduces the need to manually handle pallets, sheet metal and cut parts.

Operators can therefore focus more on production supervision, monitoring and management activities.

Greater production continuity

An automated pallet change system helps create a more continuous flow between one laser cutting cycle and the next.

This can be particularly important in systems characterized by high production volumes and numerous cutting cycles per day.

Improved material organization

The full pallet can be transferred to the destination defined by the production process, preventing material from accumulating in the working area of the laser cutting machine.

Automatic pallet change and laser cutting machines

Automatic pallet change for laser cutting machines makes it possible to integrate pallet replacement directly into the cutting process.

The machine can complete the processing cycle and the system can then manage the removal of the pallet in use and the insertion of the pallet required for the next cycle.

This helps reduce the gap between the cutting stage and material handling operations.

Automation should therefore not be considered as an isolated element, but as part of a broader process in which the laser cutting machine, pallets and material handling systems work together in a coordinated way.

Full and empty pallet management

An automatic system must manage both the pallet that has completed the processing cycle and the one intended for the next production cycle.

The full pallet can contain the processed sheet metal and the components produced by cutting and must be transferred to an area where it can be further handled.

The empty pallet, on the other hand, must be available to be inserted into the machine and allow the process to continue.

Coordinating these two flows makes material handling within the production area more efficient.

Automatic pallet handling

Pallet change is closely connected to material handling.

Once the cutting cycle is complete, the pallet must be transferred from the machine to its designated destination, while a new pallet must reach the working area.

Automating pallet handling makes it possible to manage these movements in a coordinated way and reduce manual operations.

The solution can be integrated with storage, transport and material handling systems already present in the facility.

Automatic pallet change and cut parts unloading

Pallet change can also act as a link between the cutting process and the management of the components produced.

At the end of the process, the pallet may contain numerous different parts that subsequently need to be picked, separated and organized.

The pallet can therefore be transferred to an area dedicated to unloading and automatic picking of cut parts.

In this way, pallet change is not simply the replacement of a support, but becomes part of a broader process for the automated management of components.

Automatic pallet change and parts sorting

When the components produced by the laser cutting machine need to be separated and organized according to different orders, automatic pallet change can be integrated with a sorting system.

The process can therefore continue according to a sequence such as:

• sheet metal cutting;
• cycle completion;
• automatic pallet change;
• full pallet transfer;
• parts picking;
• component separation;
• sorting and organization;
• transfer to subsequent stages.

Automatic sorting can therefore extend automation to the operations that follow the cutting process.

Integration with sheet metal storage

Automatic pallet change can be incorporated into an even broader automation system that also includes raw material management.

Before cutting, sheet metal can be managed through automatic storage and machine feeding systems.

After processing, the pallet can instead be automatically transferred to the subsequent unloading, sorting or handling stages.

This creates a flow in which the different operations are connected:

• sheet metal storage;
• laser cutting machine feeding;
• component cutting;
• automatic pallet change;
• material unloading;
• parts sorting;
• management of subsequent processing operations.

Automatic pallet change and production continuity

The productivity of a laser cutting system does not depend solely on how quickly the machine performs the cutting operation.

The operations that take place between one cycle and the next can also affect the overall efficiency of the process.

If pallet replacement requires prolonged manual intervention, downtime can have an impact on machine utilization.

Automating the pallet change instead helps reduce this interval and creates a smoother connection between the different production cycles.

Automatic pallet change for high-mix production

Automatic pallet change can be particularly valuable for companies working with numerous orders and different production runs.

A single laser cutting machine may produce components throughout the day for different customers, orders and subsequent processing operations.

Automated pallet management allows the produced material to be transferred while maintaining a more organized and structured flow.

This can be particularly useful in production environments characterized by small batches, frequent production changes and numerous cutting cycles.

Automatic pallet change and production area organization

Automating pallet management can also help improve the organization of space within the production area.

The presence of full pallets near the machine can occupy valuable space and make material management more complex.

An automatic system allows pallets to be transferred to the areas defined by the production process, keeping the working area clearer and more organized.

Proper flow management also helps facilitate subsequent material handling and component management operations.

When is it worth installing an automatic pallet change system?

The evaluation of an automatic pallet change system should start with the actual characteristics of the production process.

Situations in which this solution may be particularly interesting include:

• high number of cutting cycles per day;
• need to reduce machine downtime;
• production characterized by numerous orders;
• high volumes of material to be handled;
• need to reduce manual operations;
• presence of automatic loading and unloading systems;
• need to integrate cutting, material handling and sorting.

The most suitable solution depends on the configuration of the laser cutting machine, the available space and the overall organization of the production process.

How to choose an automatic pallet change system?

The choice of the system should take into account the characteristics of the machine and the production process as a whole.

Key factors to consider include:

• type and dimensions of the laser cutting machine;
• pallet dimensions and characteristics;
• weight of the material to be handled;
• production cycle frequency;
• number of pallets required;
• available space in the production area;
• management of full and empty pallets;
• possibility of integration with loading, unloading, sorting and storage systems.

A comprehensive assessment makes it possible to identify a solution that is genuinely aligned with the requirements of the production system.

Integrating automatic pallet change into an existing system

Automatic pallet change can also be considered when a company already has a laser cutting machine and an established production process.

In this case, it is necessary to analyze the existing configuration, available space, material flows and the way pallets are currently managed.

Customized design makes it possible to assess how the new system can be integrated with existing automation, avoiding unnecessary interruptions or additional complexity.

An automatic pallet change system designed around the production process

Every sheet metal processing system has different characteristics.

For this reason, the automatic pallet change system must be designed around the laser cutting machine, the materials being processed, production volumes and the way components are managed.

The goal is not simply to automate pallet replacement, but to create a flow in which this operation effectively contributes to production continuity and efficiency.

BEMATIK’s experience in sheet metal automation

BEMATIK develops automation systems for sheet metal processing, with solutions dedicated to different stages of the process, from loading and handling to sorting and material management.

The company has more than 25 years of experience in the industry and over 600 installations worldwide.

This experience makes it possible to address projects with different production requirements and develop systems designed to integrate with existing machines and the customer’s operational needs.

From automatic pallet change to complete laser process automation

Automatic pallet change makes it possible to automate an important stage of the sheet metal processing process, reducing manual operations and the time required to move from one cutting cycle to the next.

By integrating automatic pallet change with loading, handling, cut parts picking, sorting and automatic sheet metal storage systems, it is possible to create a more continuous and coordinated production process.

Discover BEMATIK solutions for sheet metal processing automation and learn more about how to integrate automated pallet management into your production process.

Automating Part Picking After Laser Cutting to Improve Production Efficiency

Automatic cut parts picking is an important stage in sheet metal processing automation. At the end of the laser cutting cycle, the components produced must be removed from the work area, separated and transferred to the next stages of production.

When this activity is performed manually, it can require time and constant operator intervention, especially when dealing with numerous parts, frequent cutting cycles and varied production runs.

A system for automatic cut parts picking makes it possible to automate this stage and integrate it into a broader process that includes cutting, sorting and component handling.

What Is Automatic Cut Parts Picking?

Automatic picking involves the automated handling of components produced by laser cutting, with the aim of removing them from the processing area and directing them to their intended destination.

After cutting, the work surface may contain numerous components with different shapes, dimensions and characteristics. The picking system handles these parts without relying exclusively on manual handling for every operation.

Picking can therefore represent the first step in an automatic sorting process, in which components are subsequently separated, organized and handled according to production requirements.

Why Automate Cut Parts Picking?

Collecting components can become particularly demanding when the laser cutting machine is used intensively throughout the day.

Each cutting cycle can produce numerous parts that must be removed from the work area before they can be handled during subsequent stages.

Automating picking addresses this specific activity and can provide several benefits for production organization.

Reduced Manual Operations

The first benefit is the ability to reduce repetitive activities performed by operators.

Manually collecting components can require frequent and continuous intervention. An automatic system can instead take over this stage, allowing operators to focus on supervision and process control.

Reduced Handling Times

The time required to manually collect and transfer parts can affect the overall efficiency of the process.

An automatic system makes the transition from cutting to subsequent operations faster and more organized.

Greater Process Continuity

Automatic picking helps create a more continuous flow between the laser cutting machine and the part management system.

This can reduce waiting times associated with manual operations and make better use of the production capacity of the system.

Better Component Organization

Automated handling makes it possible to transfer parts to the areas specified by the production process, maintaining better organization of the material produced.

How Does Automatic Cut Parts Picking Work?

The way the system operates depends on the configuration of the production line and its specific requirements, but the process can generally be divided into several stages.

Identifying the Parts

At the end of the cutting cycle, the system must manage the position of the components located in the work area.

Information about the position of the parts makes it possible to organize picking according to the nesting configuration and production requirements.

Picking the Components

The system then performs the automatic removal of cut parts, handling the components according to the specified sequence and operating conditions.

Automation reduces the need for manual intervention and makes material handling more structured.

Separating the Parts from the Sheet Metal

Once cutting is complete, the components must be separated from the remaining sheet metal.

Automating this stage makes it possible to distinguish the finished parts from the material that will not be sent to subsequent processing operations.

Transferring the Parts

The picked components can then be transferred to their intended destination, such as a collection area, a subsequent processing area or a system dedicated to part handling and sorting.

Automatic Picking After Laser Cutting

Laser-cut parts picking becomes particularly relevant when the production process involves numerous cycles throughout the day.

The laser cutting machine may process different types of sheet metal and produce components intended for different production orders. At the end of each cycle, the material produced therefore needs to be handled quickly and in an organized manner.

When this activity is performed manually, the time spent collecting parts can increase as production volumes grow.

Automation makes it possible to connect the cutting stage with the picking stage, creating a more continuous process and reducing activities that do not directly add value to the production process.

Which Parts Can Be Picked Automatically?

The characteristics of the parts produced can vary considerably depending on the type of processing.

A picking system must therefore be designed around the characteristics of the components it will handle.

The main factors to consider include:

• part dimensions;
• component weight;
• shape and geometry;
• thickness of the processed sheet metal;
• number of components in the nesting;
• frequency of cutting cycles;
• production order management requirements.

Evaluating these parameters makes it possible to define a solution that is consistent with the production process and the characteristics of the system.

Automatic Picking and Part Sorting

Picking and sorting are closely related operations, but they are not the same.

Automatic picking mainly concerns the removal and handling of parts from the cutting area. Sorting involves broader component management, which can include part separation, organization and destination management.

In an automated production line, the two functions can be integrated into the same production flow.

The process can therefore follow a sequence such as:

• sheet metal cutting;
• component identification;
• automatic picking;
• part separation;
• sorting and organization;
• transfer to the next stage.

For more information about how this process works as a whole, see the article dedicated to sheet metal sorting.

Automatic Picking and Production Order Management

Part management after cutting becomes more complex when a machine processes multiple production orders at the same time.

Different components may be produced during the same cycle and must subsequently be organized in a way that keeps the different production orders separate.

An automated system makes it possible to structure this stage more effectively, reducing the need to manually collect and organize each individual component.

Picking can therefore become part of a broader process of automated production order management.

Automatic Picking and Productivity

The productivity of a laser cutting machine does not depend exclusively on cutting speed.

Operations taking place before and after the processing cycle can also affect the efficiency of the entire system.

If the machine completes a cycle quickly but the parts then have to be collected manually, a bottleneck can occur in the subsequent stages.

Automating picking makes it possible to improve this part of the process and create greater continuity between cutting, handling and sorting.

Integration with the Laser Cutting Machine

The picking system must be designed around the laser cutting machine and the overall production line configuration.

Work area dimensions, sheet metal characteristics, nesting configuration, number of parts and available space are some of the factors that must be considered during the design process.

Integration turns picking into an automated stage of the production process rather than a separate activity performed manually at the end of each cycle.

Integration with Sheet Metal Loading and Storage

Part picking can be incorporated into a broader automation system.

Before cutting, sheet metal can be managed through automatic storage and machine loading systems. After cutting, the process can continue with component picking and sorting.

This creates a workflow that can include:

• sheet metal storage;
• laser cutting machine loading;
• component cutting;
• automatic picking;
• part sorting;
• transfer to subsequent processing operations.

The goal is to reduce interruptions and create a more integrated production process.

Automatic Picking in High-Variety Production

Automatic picking can be particularly useful for companies handling production characterized by a high variety of components.

When production orders change frequently, operators may have to continuously handle parts that differ in shape, size and quantity.

Automating handling makes this stage more structured and allows the process to adapt to different production configurations.

This approach is particularly interesting for companies working with small batches, numerous production orders and frequent production changes.

Automatic Picking and Workplace Safety

Manual handling of parts can involve repetitive activities and the need to handle components with different physical characteristics.

Automating these operations reduces the presence of operators during repetitive handling activities and allows human resources to focus on system supervision and control.

Automation must, of course, be designed with consideration for operating conditions and the safety requirements applicable to the industrial environment.

Integrating Automatic Picking into an Existing Production Line

Picking automation can also be considered when a company already has a laser cutting machine and an operational production line.

In this case, it is necessary to analyze the existing configuration, available space, material flows and the way parts are managed after cutting.

Custom design makes it possible to assess how the picking system can be integrated into the production line without compromising the organization of the manufacturing process.

How to Choose an Automatic Cut Parts Picking System?

The choice of a solution should start from the actual characteristics of the production process rather than solely from the theoretical performance of the system.

It is important to consider:

• type and characteristics of the laser cutting machine;
• part dimensions and weight;
• production volumes;
• number of daily cycles;
• component variety;
• available space in the production area;
• integration requirements with sorting, handling and storage.

A comprehensive assessment makes it possible to identify a solution that is genuinely useful for the production process.

A Picking System Designed Around Your Production

Every sheet metal processing operation has specific characteristics. For this reason, automatic cut parts picking must be designed around the requirements of the production line.

An effective solution must integrate with the laser cutting machine, the available space and the subsequent processing stages.

The goal is not simply to automate a single operation, but to create a workflow in which picking contributes directly to the overall efficiency of the production process.

BEMATIK’s Experience in Sheet Metal Automation

BEMATIK develops automation systems for sheet metal processing, with solutions dedicated to the different stages of the process, from loading and handling to sorting and material management.

The company has more than 25 years of experience in the sector and over 600 installations worldwide.

This experience makes it possible to address projects with different production requirements and develop systems designed to integrate with existing equipment and the customer’s operational needs.

From Automatic Picking to Part Sorting

Automatic cut parts picking makes it possible to automate a stage that directly follows the laser cutting process and can have a significant impact on production continuity.

Automatically removing, separating and handling components reduces manual operations and creates a smoother connection between the laser cutting machine and subsequent production stages.

By integrating picking with an automatic sorting system, it is possible to manage produced parts more comprehensively, from their removal from the cutting area through to their organization and handling.

Discover BEMATIK solutions for automating cut parts handling and integrating picking into the production process.

Automating Part Picking, Separation and Management After Laser Cutting

An automatic sorting system makes it possible to automate the management of parts produced by laser cutting, reducing manual operations and creating a smoother transition between the cutting process and subsequent production stages.

When a laser cutting machine processes sheet metal with different geometries and numerous components, cutting is only one part of the overall process. Once processing is complete, the cut parts must be picked, separated, organized and handled.

Integrating a sorting system makes it possible to automate these operations, creating a more efficient connection between the laser cutting machine and the rest of the production area.

What Is an Automatic Sorting System?

An automatic sorting system is a solution designed to automatically manage parts produced by a cutting machine, handling the operations that follow the cutting process.

The system can manage the picking of cut parts, their separation and subsequent organization, reducing the need to perform these activities entirely by hand.

Sorting can therefore become an integral part of the production process and contribute to creating an automated workflow connecting the laser cutting machine with subsequent stages.

To learn more about the topic in general, you can also visit the page dedicated to the sorting system for cut parts.

How Does an Automatic Sorting System Work?

The operation of a sorting system depends on the plant configuration and production characteristics, but the process can be divided into several stages.

Picking Parts from the Cutting Area

Once the cutting cycle has been completed, the system takes over to manage the produced components. Automatic cut parts picking reduces the manual work required to collect components from the processing area.

This becomes particularly important when many parts are produced during the same day or when the nesting contains numerous different geometries.

Separating the Components

The parts must be separated from the remaining sheet metal and managed in an organized way. The sorting system automates this stage, making it possible to distinguish components intended for different production orders or processes.

Organizing the Parts

After picking, the components can be organized according to production requirements. Structured management helps prevent disorganized accumulation and facilitates the transition to subsequent processing operations.

Automated Handling

The system can also manage the movement of components towards the areas specified by the production process, creating a more continuous flow between the different stages of processing.

Why Use an Automatic Sorting System?

Sorting automation addresses the need to eliminate or reduce a series of repetitive operations that, in an industrial production environment, can require a significant amount of time and resources.

Automating these activities makes it possible to improve not only process speed, but also its organization, continuity and reliability.

Reduced Manual Operations

One of the main benefits is the ability to reduce the number of manual interventions required after cutting.

Operators can therefore dedicate more time to supervision, quality control and production management rather than continuously handling components.

Greater Production Continuity

An automatic system makes it possible to connect the end of the cutting cycle with the management of the produced parts more efficiently.

This can help reduce waiting times between stages and make better use of the laser cutting machine’s production capacity.

Better Production Area Organization

Automated component management helps keep the production area more organized and allows parts to be arranged according to subsequent processing requirements.

Reduced Handling Times

Collecting, separating and handling parts can represent a significant portion of the overall time dedicated to component management.

Automating these operations makes it possible to reduce non-productive time and improve material flow efficiency.

Automatic Sorting System for Laser-Cut Parts

Automatic sorting of laser-cut parts is particularly important in production environments characterized by a high number of different components.

The laser cutting machine can produce complex nesting layouts containing parts with different shapes, dimensions and production destinations.

Once cutting is complete, manually managing all these components can become a lengthy and inefficient operation. A sorting system, on the other hand, makes it possible to automate part management and maintain a more organized production flow.

Sorting therefore becomes the connection between the cutting stage and the subsequent management of components.

What Types of Parts Can a Sorting System Handle?

The characteristics of the parts produced can vary significantly from one company to another. Components with different shapes, dimensions and quantities can be processed depending on the characteristics of the production process.

For this reason, the design of a sorting system must take several parameters into account:

• part dimensions;
• component weight;
• geometry of the cut parts;
• number of parts produced;
• frequency of production order changes;
• management methods for subsequent processing operations.

The goal is to create an automation system that is consistent with the actual characteristics of the production process.

Automatic Sorting and Production Order Management

An industrial production environment may handle numerous production orders simultaneously, each with different components and quantities.

Proper sorting management makes it possible to keep parts organized and reduce the risk of components belonging to different processes being mixed together.

The system can therefore contribute to more structured management of the produced material, facilitating the activities carried out after laser cutting.

This is particularly interesting for companies that frequently work with small batches and diversified production.

Sorting System and Laser Cutting Machine Automation

A sorting system reaches its full potential when it is integrated with the laser cutting machine and other automation systems present in the production area.

The process can be organized as a workflow in which the different stages communicate with one another:

• sheet metal storage;
• automatic machine loading;
• laser cutting;
• part picking;
• automatic sorting;
• component organization and handling.

In this way, sorting is not considered an isolated piece of equipment, but rather part of an integrated automation system.

To learn more about the relationship between automation and part management, you can also read the article dedicated to sheet metal sorting.

Integrating Sorting into an Existing Production Line

An automatic sorting system can also be considered for production lines that are already operational.

In these cases, it is necessary to analyze the laser cutting machine configuration, available space, material flows and the way production orders are managed.

The integration must allow the new system to fit into the existing process without creating obstacles to production.

Customized design makes it possible to evaluate the characteristics of the production line and identify the configuration best suited to the company’s requirements.

Automatic Sorting and Industry 4.0

Sorting is one of the technologies that can contribute to the digitalization and automation of production processes.

When integrated with the laser cutting machine, handling systems, management software and an automatic warehouse, sorting can become part of a production ecosystem in which the different stages are interconnected.

The goal is not simply to replace a manual operation with an automated one, but to create a more continuous and structured process.

When Is It Worth Installing an Automatic Sorting System?

Sorting automation can be particularly interesting when manual part management represents a limitation to productivity.

Situations in which it may be useful to consider this technology include:

• high production volumes;
• many cutting cycles throughout the day;
• numerous different parts in each nesting;
• frequent changes in production orders;
• the need to reduce manual activities;
• the need to improve organization within the production area;
• the need to increase production process continuity.

The decision should nevertheless be made by considering the production process as a whole and evaluating the relationship between investment, productivity and the benefits that can be achieved.

A Sorting System Designed Around Production Requirements

There is no single sorting configuration that is equally suitable for every company.

An effective solution must be designed around the characteristics of the production process, the laser cutting machine being used and the way parts are managed after cutting.

Automation customization makes it possible to take into account component dimensions and weight, production volumes, frequency of process changes and available space.

The result should be a system capable of integrating into the production process and providing a tangible improvement in part management.

From Sorting System to Automated Sheet Metal Management

Sorting is an important stage in a broader process of sheet metal processing automation.

When the system is also connected to the previous stages, it is possible to create a workflow that starts with raw material management and continues through to the management of cut components.

Automatic sheet metal storage, laser cutting machine loading and subsequent sorting can therefore be considered as parts of a single automation strategy.

BEMATIK’s Experience in Sorting Automation

BEMATIK develops automation systems for processes related to sheet metal processing, integrating solutions for loading, handling, sorting and material management.

The company has more than 25 years of experience in the industry and more than 600 installations worldwide.

This experience makes it possible to address projects with different production requirements and develop solutions designed to integrate with existing industrial processes.

The goal is to create reliable systems designed for continuous operation within the customer’s production environment.

Automating Part Management After Cutting

An automatic sorting system makes it possible to automate a key stage of sheet metal processing: managing parts after laser cutting.

Picking, separation, organization and handling can be integrated into a single workflow, reducing manual activities and improving production continuity.

When sorting is integrated with automatic loading, laser cutting and sheet metal storage, it is possible to achieve a more complete and coordinated automation process.

Discover BEMATIK’s automatic sorting solutions and learn more about how to automate the management of cut parts within your production process.

Automating Cut Part Management for More Efficient Production

Sheet metal sorting is becoming an increasingly important stage in automated sheet metal processing. After laser cutting, the produced parts must be picked, separated, organized and managed efficiently before moving on to subsequent production stages.

When these operations are performed manually, managing the parts can be time-consuming and may involve several operators. An automatic sorting system, on the other hand, makes it possible to automate the handling of cut parts, making the process more organized, faster and better integrated with the laser cutting machine.

Sheet metal sorting therefore fits into a broader automation process in which the material is managed from storage and feeding through to cutting and the subsequent separation of the parts.

What Is Sheet Metal Sorting?

The term sheet metal sorting refers to the set of operations required to automatically manage and organize the parts obtained from cutting a sheet of metal.

Once the laser cutting cycle has been completed, the working surface may contain numerous parts with different shapes and dimensions. These components must be separated from the remaining sheet material and organized according to production requirements.

An automatic sorting system can handle these operations, reducing the need for manual intervention and allowing the parts to be transferred to the destinations specified by the production process.

Sorting therefore involves more than simply picking up the parts. It can include more comprehensive material management, from separating components to organizing and handling them.

How Does Sheet Metal Sorting Work After Laser Cutting?

The sorting process is generally carried out at the end of the cutting cycle. The laser cutting machine performs the nesting of the components on the sheet metal and proceeds with cutting according to the planned configuration.

Once this stage is complete, the cut-part management system takes over and can automate the subsequent operations.

1. Part Identification

The system must recognize the arrangement of the components produced by the cutting process and the information required to manage them correctly.

Knowing the position and characteristics of the parts makes it possible to organize the subsequent picking operation consistently with the production program.

2. Picking the Cut Parts

Automatic cut parts picking makes it possible to remove components from the working area without necessarily requiring manual intervention for every individual part.

This stage is particularly useful when the nesting contains numerous components or when different production batches are processed frequently.

3. Separation from the Remaining Sheet

After cutting, the parts must be separated from the remaining sheet structure. Automating this operation makes it possible to manage both the components intended for production and the remaining material in a more organized way.

4. Component Organization

The parts can be organized according to criteria related to production, the production order or the subsequent processing stage.

This helps prevent components belonging to different production orders from being mixed together and facilitates the management of subsequent operations.

5. Transfer to the Next Stage

Once separated and organized, the parts can be moved to the area specified by the production process.

The result is a more continuous flow between laser cutting, sorting and subsequent processing operations.

Why Automate Sheet Metal Sorting?

Manual management of cut parts can become a limitation, especially in production lines characterized by high production volumes, frequent changes in production orders or long work cycles.

Sorting automation addresses precisely this stage, reducing repetitive activities and improving process continuity.

Reduced Manual Operations

One of the main benefits is the reduction of manual work required to collect and organize components after cutting.

Operators can therefore focus more on activities that require monitoring, supervision and production management.

Greater Production Continuity

A sorting system integrated with the cutting process can help make the transition between one stage and another more efficient, limiting interruptions caused by the manual handling of parts.

Better Part Organization

Automatically separating and organizing components helps keep the production area more organized and makes it easier to identify parts belonging to different production orders.

Reduced Handling Times

When component picking and management are automated, it is possible to reduce the time dedicated to operations following laser cutting.

This is particularly interesting in production environments characterized by many cutting cycles throughout the day.

Laser-Cut Parts Sorting

Sorting laser-cut parts becomes particularly important when a single sheet contains numerous different components.

Nesting makes it possible to optimize the arrangement of geometries on the sheet, but once cutting is complete, the challenge of managing the resulting parts remains.

An automatic system transforms this stage from a simple collection operation into a genuine component management process.

Part separation can be integrated with information generated by the cutting process, creating continuity between machine programming and management of the produced material.

Automatic Sorting and Part Picking

Automatic cut parts picking is one of the core functions of a sorting system.

Depending on the plant configuration, the system can manage components with different shapes, dimensions and quantities, organizing handling operations according to production requirements.

Automatic picking also reduces the need to manually handle parts that can vary significantly in size and weight.

To learn more about this aspect, visit the page dedicated to automatic cut parts picking.

Sheet Metal Sorting and Production Order Management

One of the most interesting benefits of automatic sorting is the ability to keep components intended for different production orders separate.

In a production environment characterized by numerous orders, a single day may involve cutting many different types of parts. Managing these components manually can increase the risk of confusion and require additional time and space for their organization.

An automated system makes it possible to establish a more structured approach to part management, facilitating the transition from cutting to the next production stage.

Sorting thus becomes an integral part of automated production management rather than simply an operation performed at the end of the laser cutting cycle.

Integration Between Laser Cutting and Sorting

The real value of sorting emerges when the system is integrated into the production line.

The laser cutting machine is only one stage of the process. Before cutting, the material must be managed, while after cutting, the produced parts and subsequent operations must be handled.

Complete automation can therefore connect several stages:

• sheet metal storage;
• laser cutting machine feeding;
• component cutting;
• cut parts picking;
• sorting and component organization;
• handling towards subsequent production stages.

In this way, sorting is not considered an isolated system, but rather part of a broader automated process.

Sorting and Sheet Metal Production Automation

Automating sheet metal management makes it possible to improve several activities that traditionally require the constant presence of operators.

Sorting is one of these stages and can contribute to improving the overall efficiency of the production line when it is designed around the characteristics of the manufacturing process.

The most suitable solution depends on several factors, including production volumes, sheet dimensions, part types, frequency of production changes and department organization.

For this reason, a sorting system should be evaluated as part of the overall production process rather than solely on the basis of the individual picking operation.

When Is It Worth Installing an Automatic Sorting System?

Sorting automation can be particularly interesting for companies using laser cutting machines with frequent and diversified production.

Situations in which it can provide greater value include:

• a high number of daily cutting cycles;
• production of many different parts;
• frequent changes in production orders;
• the need to reduce manual operations;
• the need to improve organization within the production area;
• the need to increase production process continuity.

The benefits should nevertheless be evaluated by considering the entire production flow and the relationship between investment, production capacity and the reduction of manual activities.

Sheet Metal Sorting and Existing Production Lines

Introducing a sorting system does not necessarily mean completely replacing the existing production line.

In many cases, the goal of automation is precisely to integrate new functionalities into an existing production process, connecting the sorting system to the laser cutting machine and other equipment already present in the production area.

The design must therefore take into account the available space, the characteristics of the laser cutting machine, material flows and the way production orders are managed.

A customized approach makes it possible to develop a solution that is consistent with the company’s actual requirements.

From Sorting to Automated Sheet Metal Management

Sorting is one stage of a broader process that includes sheet metal management before, during and after cutting.

To achieve a higher level of automation, sorting systems can be connected with systems dedicated to automatic sheet metal storage and warehousing, creating a continuous flow between raw material and cut products.

In this scenario, the material can be picked from the warehouse, sent to the laser cutting machine, processed and subsequently managed through the sorting system.

The result is a more integrated process in which the different stages of production are designed to communicate and work together.

A Sorting System Designed Around Production Requirements

Not every company processes sheet metal in the same way. The requirements of a company producing large standardized batches can be very different from those of a business handling numerous orders with small quantities and frequent production changes.

For this reason, a sheet metal sorting system must be evaluated according to the specific characteristics of the production line.

Component dimensions and weight, number of parts produced, working area layout, production order flow and integration with other machines are all factors that can influence the configuration of the automation system.

The goal is to create a system capable of fitting into the production process without introducing additional operational complexity.

BEMATIK’s Experience in Sheet Metal Automation

BEMATIK develops automation solutions dedicated to sheet metal processing, with particular focus on the integration of loading, handling, cutting, sorting and material management.

The company has more than 25 years of experience in the industry and more than 600 installations worldwide, providing the expertise required to address production projects with different requirements.

Automated systems are designed around the characteristics of the production line and the customer’s objectives, with the goal of creating reliable solutions suitable for continuous industrial use.

From Laser Cutting to Automatic Sorting

Sheet metal sorting makes it possible to automate a key stage in the management of parts produced by laser cutting.

Picking, separation, organization and handling of components can be integrated into a single process, reducing manual operations and improving production continuity.

When sorting is also connected to loading systems and automatic sheet metal storage, it is possible to create a more complete workflow that starts with raw material and continues through to the management of cut parts.

To learn more about automation opportunities, discover the sorting system for cut parts and BEMATIK’s solutions for automated sheet metal management.

Automating the Management of Cut Parts

A sorting system for cut parts makes it possible to automate the management of components obtained from the laser cutting process, reducing the manual operations required to separate, pick and organize the processed parts.

After the sheet metal has been cut, the production process does not end. The parts must be separated from the processed sheet, identified, picked and organized according to the subsequent production stages.

An automatic sorting system can operate precisely at this stage, creating a connection between laser cutting, parts picking and processed material management.

The goal is to make the production process more efficient, reduce manual handling and increase the level of automation of the production line.

What Is a Sorting System for Cut Parts?

A sorting system for cut parts is an automated system designed to manage components obtained from sheet metal cutting.

Once the laser cutting machine has completed the cutting program, the different parts can be automatically picked and managed according to the plant configuration and production requirements.

The system can perform several operations, including:

• picking cut parts;
• separating components from the sheet metal;
• moving the parts;
• organizing components;
• grouping parts;
• transferring components to subsequent production stages.

In this way, sorting becomes an integral part of sheet metal processing automation.

Why Automate the Sorting of Cut Parts?

In traditional production processes, once laser cutting is complete, the operator must intervene to separate and move the parts that have been produced.

This activity can become particularly demanding when handling:

• high production volumes;
• numerous parts on each sheet;
• large sheets;
• repetitive production cycles;
• complex cutting programs;
• production processes with frequent changes in operations.

Automating the sorting process makes it possible to reduce these manual activities and connect the cutting stage with subsequent operations.

The result is a more organized process in which parts are managed directly after processing.

How Does an Automatic Sorting System Work?

The operation of an automatic sorting system can vary depending on the plant configuration, but the process can be outlined through several main stages.

1. Sheet Metal Cutting

The laser cutting machine executes the cutting program and produces the different components required for production.

Once processing is complete, the parts remain inside the machine’s working area and must be separated from the sheet metal.

2. Part Identification

The system can manage information relating to the different components produced, making it possible to organize the sorting process according to the planned production operations.

This allows parts to be associated with different orders, processes or production destinations.

3. Automatic Picking

The sorting system performs the automatic picking of cut parts from the processing area.

Automation reduces the need for manual intervention during the separation and handling of components.

4. Separation and Organization

The parts can be separated and organized according to the plant configuration.

Management can be carried out based on the production order, part type or subsequent production stage.

5. Transfer

Once picked, the components can be transferred to the area designated for subsequent operations.

The process can then continue with assembly, bending, welding, painting or other manufacturing operations.

Laser Cut Parts Sorting

Sorting laser-cut parts is one of the most important stages in completing the automation of a sheet metal processing line.

The laser cutting machine automates the cutting process, but managing the components after processing may still require manual intervention.

Integrating a sorting system makes it possible to extend automation to this stage as well.

This creates a more complete production flow:

STORAGE → LOADING → LASER CUTTING → SORTING → HANDLING → SUBSEQUENT PROCESSING

In this way, sorting is not considered an independent system, but rather as part of a broader automated process.

To learn more about this topic: Laser Cutting Machine with Integrated Storage

What Are the Benefits of Automatic Sorting?

Automating the management of cut parts can provide several benefits within a production department.

Reduced Manual Operations

Picking and handling parts can require a significant amount of manual work.

An automated system makes it possible to reduce these activities and allocate personnel to other higher-value operations.

Greater Production Continuity

Automating the stage following laser cutting reduces the time required to clear the laser cutting machine’s working area.

This can contribute to a more continuous production cycle.

Better Part Organization

The system can manage components according to predefined criteria, making it easier to organize production orders and subsequent processing operations.

Reduced Material Handling

Automated handling reduces the need to manually move components, especially when producing large parts or high volumes of components.

Greater Safety

Reducing manual operations involving metal parts contributes to a more organized production area and limits certain material-handling activities performed by operators.

Automatic Picking of Cut Parts

The automatic picking of cut parts is one of the core functions of a sorting system.

After the laser cutting program has been completed, the system operates on the processed sheet metal to retrieve the components that have been produced.

Picking can be organized according to the geometry of the parts, their dimensions, weight and production requirements.

The goal is to prevent operators from having to manually retrieve each individual component.

To learn more about this topic: Automatic Cut Parts Picking

Sheet Metal Sorting and Part Management

The term sheet metal sorting can refer to the set of operations required to separate and organize the parts obtained from the cutting process.

The system therefore does not simply pick up the component, but can be integrated into a broader material management process.

Proper organization of the parts reduces post-cutting operations and makes it easier to transfer components to other production stages.

To learn more: Sheet Metal Sorting

Integration Between the Laser Cutting Machine and the Sorting System

The highest level of automation can be achieved when the sorting system is designed to work together with the laser cutting machine.

In this case, the different components of the plant can be connected within a single process.

The production line can include:

• sheet metal storage system;
• handling system;
• automatic loading system;
• laser cutting machine;
• sorting system;
• parts handling;
• subsequent production stages.

Integration therefore makes it possible to automate not only the loading of raw material, but also the management of the products obtained from the cutting process.

From Storage to Sorting: An Automated Process

Automation can be developed throughout the entire sheet metal workflow.

The process can start from the automatic warehouse and continue through to the management of cut parts:

SHEET METAL STORAGE
↓ MATERIAL PICKING
↓ AUTOMATIC LOADING
↓ LASER CUTTING
↓ AUTOMATIC SORTING
↓ PART MANAGEMENT

This approach makes it possible to create a production line in which both raw material and processed products are managed through automated systems.

To learn more about storage: Automatic Sheet Metal Storage

Automatic Sorting for Different Production Requirements

A sorting system can be configured according to the characteristics of the production process.

The solution must take several factors into account:

• part dimensions;
• component weight;
• number of parts produced;
• sheet metal format;
• type of processing;
• frequency of cutting cycles;
• production order management methods;
• available space in the production area.

Proper evaluation of these factors makes it possible to design a system that meets actual production requirements.

Sorting and Production Automation

Sorting represents an important evolution in sheet metal processing automation.

Automating only the cutting process can leave some of the subsequent operations manual.

Integrating sorting, on the other hand, makes it possible to extend automation to the management of the parts produced.

This approach can be particularly interesting for companies looking to increase the autonomy of their laser cutting lines and reduce manual operations.

Sorting and Industry 4.0

A sorting system can be integrated into a broader production digitalization and automation project.

Managing data related to cutting programs and produced parts can help coordinate the different stages of the process.

When sorting, the laser cutting machine, loading systems and storage systems are integrated, the production line can achieve a significantly higher level of automation.

Sorting therefore becomes a connecting element between sheet metal processing and subsequent production stages.

When Is It Worth Installing a Sorting System?

Sorting automation can be particularly interesting for companies handling high production volumes or looking to reduce manual work after laser cutting.

An automatic system can be considered when:

• production generates numerous parts from each sheet;
• manual picking requires a significant amount of time;
• the laser cutting machine needs to operate with greater autonomy;
• frequent production cycles are carried out;
• there is a need to reduce manual handling;
• better organization of produced parts is required;
• sorting needs to be integrated with other automation systems already present in the production area.

Integrating Sorting into an Existing Production Line

Introducing a sorting system does not necessarily require replacing the entire production line.

In certain situations, it is possible to evaluate the integration of the system with a laser cutting machine already installed at the facility.

Feasibility must be assessed by considering the characteristics of the machine, the production area layout, part dimensions, material flow and the way cut material is currently managed.

An integration project should therefore begin with an analysis of the entire production process.

A Scalable Sorting System

Not every company requires the same level of automation.

For this reason, the system can be designed according to current requirements while maintaining the possibility of integrating additional automation technologies in the future.

Modularity makes it possible to progressively develop the process by connecting sorting systems with loading systems, automatic warehouses and other technologies already present in the production area.

This makes it possible to create a system proportionate to actual production requirements.

BEMATIK’s Experience in Sheet Metal Automation

BEMATIK Srl develops robotic systems for automating processes related to sheet metal processing, from handling and loading to sorting and warehouse management. The BEMATIK website presents sorting as one of the main areas of its automation solutions.

The company has more than 25 years of specific experience in automation systems serving laser cutting machines and several hundred installations worldwide.

Systems can be designed according to the characteristics of the production line, available space and production requirements.

BEMATIK also has experience in developing customized solutions and integrating them with existing production systems.

An Integrated System for Managing Cut Parts

A sorting system for cut parts makes it possible to automate an important stage of the sheet metal processing process.

After laser cutting, parts can be picked, separated, organized and transferred to subsequent production stages with reduced manual intervention.

Integration with loading, handling and storage systems also makes it possible to extend automation across the entire production workflow.

The goal is therefore not simply to automate parts picking, but to create a process in which storage, loading, cutting, sorting and component management are connected to one another.

For companies looking to increase the level of automation in sheet metal processing, sorting represents an important opportunity to improve organization, production continuity and the management of cut parts.

Discover BEMATIK’s sorting solutions.

How to automate sheet metal handling

The integration between a storage system and a laser cutting machine makes it possible to connect sheet metal storage directly to the cutting process, automating material handling and machine feeding operations.

In a modern sheet metal processing department, the warehouse should not be considered simply as an area for storing material. Through an integrated system, it can become an active part of the production process.

Connecting the sheet metal storage system, handling systems, automatic loader and laser cutting machine helps reduce manual operations, optimize available space and increase the autonomy of the cutting process.

What is the integration between a storage system and a laser cutting machine?

The integration of a sheet metal storage system with a laser cutting machine involves designing a system in which the sheet metal warehouse communicates and works together with the machine used for cutting.

The process can therefore be organized according to an automated sequence:

SHEET METAL STORAGE
↓
MATERIAL MANAGEMENT
↓
RETRIEVAL
↓
HANDLING
↓
MACHINE LOADING
↓
LASER CUTTING

This allows material to move from storage to production with fewer manual interventions.

Why integrate a storage system with a laser cutting machine?

Integration makes it possible to improve one of the activities that has a major impact on the organization of a sheet metal processing department: the management and handling of raw material.

When material is moved manually between the warehouse and the machine, several operations are required, including retrieval, transport, positioning and preparation of the sheet metal.

An integrated system can automate part of these operations and make the production flow more continuous.

The main objectives of integration are:

• reducing manual handling;
• optimizing storage space;
• improving inventory organization;
• reducing material preparation times;
• increasing laser cutting machine autonomy;
• improving operational safety;
• making the production process more efficient.

How can a storage system be integrated with a laser cutting machine?

There is no single configuration suitable for every company. Integration must be designed according to the facility, the laser cutting machine and the characteristics of the sheet metal being processed.

In general, the system can include several components working together.

1. Storage system

The first element is the system used to store the sheet metal.

The capacity and configuration of the storage system must be defined according to the quantity of material to be managed, sheet formats, thicknesses and available space.

Vertical systems can also make use of the height of the facility to increase storage capacity while reducing the floor area required.

2. Handling system

Once the required sheet metal has been identified, the handling system transfers the material from the storage area to the loading zone.

Automatic handling reduces the need for manual operations and creates a more organized material flow.

3. Loading system

The automatic loader provides the direct connection between the sheet metal management system and the laser cutting machine.

Its purpose is to transfer and position the sheet metal on the machine, preparing it for the cutting cycle.

Discover automatic loading systems for laser cutting machines

4. Laser cutting machine

The laser cutting machine is where the sheet metal is actually processed.

The automation system must therefore be designed according to the characteristics of the machine and the way in which sheet metal is loaded and exchanged.

Integration between automatic storage and laser cutting

The level of automation increases when the storage system is directly connected to the laser cutting machine through automatic handling and loading systems.

In this configuration, the operator does not necessarily have to perform all the operations between storing the sheet metal and processing it.

The system can manage the material and make it available to the machine according to production requirements.

This approach transforms the warehouse into a true automated extension of the production department.

Integrating an existing laser cutting machine

Warehouse automation does not necessarily require the purchase of a new laser cutting machine.

In some cases, it is possible to design a solution to integrate a storage system with a laser cutting machine already installed.

Feasibility depends on the characteristics of the existing system and must take several factors into account:

• laser cutting machine model and configuration;
• sheet metal dimensions and formats;
• material thicknesses and weights;
• production department layout;
• available space;
• current loading and unloading procedures;
• required storage capacity;
• desired level of automation.

A proper initial analysis makes it possible to determine how the new system can be integrated into the existing production process.

Layout is essential when integrating storage and laser cutting

The physical arrangement of the different components is one of the most important aspects when designing an integrated system.

The following aspects should be considered:

• storage areas;
• laser cutting machine position;
• handling routes;
• operator accessibility;
• other machines present in the department;
• spaces required for manual loading;
• possibility of future system expansion.

Proper planning makes it possible to integrate automation without compromising the overall functionality of the facility.

Storage and laser machine integration: optimizing space

One of the main reasons why companies choose to automate sheet metal storage is the need to manage large quantities of material in a limited space.

Vertical development makes it possible to use the available height inside the facility, increasing storage capacity without necessarily requiring a proportional increase in floor space.

This approach can be particularly useful in facilities where floor space is limited.

Automatic inventory management

An integrated system can also improve the organization of sheet metal stored in the warehouse.

Position management makes it possible to know where the material is stored and facilitates its retrieval when requested by production.

This changes the approach from simply using available storage space to a more organized inventory management system.

The result is greater visibility of the material available in the facility and reduced time required to locate the sheet metal needed for processing.

From storage to laser cutting without unnecessary handling

One of the objectives of integration is to reduce unnecessary movement of sheet metal.

In a traditional process, material may be moved several times before reaching the laser cutting machine.

An automated system makes it possible to create a more direct route:

STORAGE
↓
RETRIEVAL
↓
AUTOMATIC HANDLING
↓
AUTOMATIC LOADER
↓
LASER CUTTING MACHINE

Reducing unnecessary handling helps make the process more organized and efficient.

Storage integration and automatic sheet metal feeding

Connecting the storage system to an automatic feeding system makes it possible to extend automation through to the machine loading stage.

The sheet metal is retrieved from the storage system and transferred to the loader, which makes it available to the machine for the cutting cycle.

In this way, the storage system and loading system work together to ensure continuous material availability.

Learn more about automatic sheet metal feeding

Integration with one or more laser cutting machines

Centralized material management can be particularly useful for companies operating multiple laser cutting machines.

Depending on the plant configuration, a storage system can be designed to manage large quantities of material and supply different production areas.

The design must take into account production volumes, machine usage frequency and the routes required to move the sheet metal.

A centralized storage system can therefore become a common material management point.

What factors should be considered before integrating storage with laser cutting?

Before designing an automation system, it is necessary to analyze the characteristics of the entire production process.

The main factors to consider include:

• quantity of sheet metal to be stored;
• sheet formats used;
• thicknesses processed;
• sheet metal weight;
• number of laser cutting machines;
• available space within the facility;
• available building height;
• frequency of loading operations;
• desired level of automation;
• possibility of future expansion.

Evaluating these elements makes it possible to design a solution that matches the company’s actual production requirements.

Storage and laser cutting integration for process automation

Integration does not necessarily have to be limited to connecting the storage system and laser cutting machine.

The project can include several stages of sheet metal management:

STORAGE
↓
MATERIAL MANAGEMENT
↓
HANDLING
↓
AUTOMATIC LOADING
↓
LASER CUTTING
↓
UNLOADING
↓
SORTING

Automation can therefore be developed progressively according to the company’s needs.

A scalable system based on production requirements

Not every company requires the same level of automation.

For this reason, an integration system can be designed around current requirements while allowing additional functions to be implemented at a later stage.

Modularity makes it possible to adapt the system as production grows and the production layout changes.

This approach avoids designing a system that is excessively oversized for current requirements, while maintaining the possibility of expanding it over time.

BEMATIK’s experience in integrating sheet metal automation systems

BEMATIK Srl develops robotic systems dedicated to sheet metal handling, transport and storage, designed to be installed alongside and integrated with laser cutting machines.

The company has more than 25 years of specific experience in automation for laser cutting machines, with several hundred systems installed worldwide.

Its range of solutions addresses different requirements in terms of space, storage capacity and automation level.

Another key strength of BEMATIK is its ability to develop customized solutions for integration with existing plants and production environments.

Why choose an integrated storage and laser cutting system?

Integrating a storage system with a laser cutting machine makes it possible to improve the entire raw material flow, from storage through to processing.

The material can be organized, handled and made available to production through a system designed to reduce manual operations and optimize the production flow.

The integration of a storage system with a laser cutting machine is a practical solution for automating sheet metal management and connecting storage directly to the cutting process.

By combining automatic storage, material handling and sheet metal loading, companies can reduce manual operations, optimize available space and increase laser cutting machine autonomy.

The ideal configuration should be designed according to the facility layout, sheet metal characteristics, required storage capacity and the company’s production objectives.

When properly designed, integration can transform the warehouse from a simple storage area into an active and automated component of the production process.

Discover the Laser Cutting Machine with Integrated Storage